Power Your Fleet with NexSys® TPPL Battery Replacement Cells

When every second of uptime matters in a warehouse, manufacturing plant, or distribution center, your motive power system can’t afford to be the weak link. Thin Plate Pure Lead (TPPL) replacement cells are changing the game for material handling operations — delivering faster charging, higher energy density, and virtually maintenance-free performance.

At powRparts.com, we carry genuine NexSys® TPPL battery replacement cells that keep your electric forklifts, pallet jacks, and other industrial equipment running at peak performance. From individual cell replacements like the 12NXS166 NexSys TPPL Battery Cell to complete rebuild kits, we have the parts you need to extend the life of your batteries and maximize your ROI.

What Makes TPPL Technology Different?

Traditional flooded lead-acid batteries require regular watering, equalization charges, and long cooldown periods. TPPL technology is different:

    •    Ultra-thin pure lead plates allow more surface area, improving discharge rates and recharge efficiency.
    •    Low internal resistance means faster charging — often up to 4× faster than conventional lead-acid.
    •    Sealed AGM design eliminates the need for watering and minimizes corrosion.
    •    Opportunity charging capability lets you top off during breaks, keeping your fleet in service longer.

This combination results in higher productivity, reduced labor costs, and more consistent power output shift after shift.

Featured Products

Here are some of our most popular NexSys® TPPL replacement cells that fit a wide range of industrial battery models:

12NXS166 NexSys TPPL Battery Cell

   •    Voltage: 2V

    •    Capacity: 166Ah

    •    Designed for Class I, II, and III material handling equipment

    •    Ideal for opportunity charging applications in high-turnover warehouses

12NXS186 NexSys TPPL Battery Cell

    •    Voltage: 2V

    •    Capacity: 186Ah

    •    Built for heavy-duty forklifts and long shift requirements

12NXS137 NexSys TPPL Battery - BEST FORKLIFT, PALLET JACK, LIFT TRUCK OPTION!

    •   Voltage: 12V

    •  Capacity (C5): 26–186 Ah

    •   Charging: Supports opportunity charging—ideal for multi-shift forklift operations

Benefits for Your Operation

1. Maximize Uptime with Opportunity Charging

Instead of waiting for a battery to fully discharge, operators can plug in during short breaks. Our NexSys® TPPL cells  recharge quickly and can handle multiple charge cycles per day without damage.

2. Reduce Maintenance Costs

No watering. No acid spills. No corrosion cleanup. TPPL technology’s sealed design eliminates one of the biggest time drains for maintenance teams.

3. Longer Lifespan

High plate density and robust construction mean these batteries last significantly longer than standard lead-acid, even in demanding, high-cycle environments.

4. Consistent Power Delivery

Where flooded batteries lose performance as they discharge, TPPL cells deliver steady output, improving productivity and reducing strain on equipment.

5. Eco-Friendly Performance

With over 99% recyclability, these cells support corporate sustainability goals while reducing waste.

Why Buy from powRparts?

    •    Factory-direct quality — every cell is genuine and engineered to meet OEM specs.
    •    Expert support — our team can help match the right cell to your existing battery.
    •    Fast shipping — minimize downtime with quick order fulfillment.
    •    Competitive pricing — get premium TPPL technology without overpaying.
Final Word

Your fleet’s productivity starts with dependable power. With NexSys® TPPL replacement cells from powRparts, you get fast-charging, maintenance-free, long-lasting power designed for the toughest warehouse and manufacturing environments.

Upgrade your battery system today and experience the difference that Thin Plate Pure Lead technology can make. Browse the full TPPL battery replacement collection here: TPPL Replacement Cells

Message sales@powRparts.com with any questions!